Warehouse and material flow concept

References
- Intralogistics concept
Development of an intralogistics concept in the context of a factory expansion to ensure resilient supply and disposal of production in the expansion scenario.
Company size: 650 employees
- Planning and implementation of a fulfilment centre
Holistic intralogistics planning and realisation of a self-managed fulfillment centre.
Company size: ~ 450 employees
Dimension: 30,000 m² logistics area
- Logistics concept site expansion
Logistics concept for a new warehouse incl. connection of the new building to the existing property by an electrified monorail system.
Company size: Sales 570 m €, 700 empl.
Dimension: ~ 20,000 m²
- Planning of a new logistics centre
Planning as well as tendering and awarding of the conveyor and storage technology and the WMS for the new location.
Company size: 170 employees
Dimension: 20,000 m²
- Masterplan for an EMEA service center
Factory structure & concept planning for a new repair site in Portugal
Company size: 600 employees
Dimension: 10,000 m² gross floor area
- Concept design and location analysis for the future logistics site
Search and evaluation of possible site locations considering growth targets and development of possible target layouts for the as-is as well as the potential locations.
Company size: 200 employees
- Basic concept development
Design and evaluation of basic technological concepts for the logistics of trading and finished goods
Company size: 11,000 employees
- Brownfield concept l Fashion logistics
Development of a brownfield concept for the operation of an inbound distribution center. The operation covers the in- and outbound as well as the processing and sorting of yearly approx. 65m items.
Company size: about 1,800 employees
- Optimisation of commissioning and packing
Development of different approaches to optimisation and concept alternatives under consideration of a profitable degree of automation.
Company size: 600 employees
- Process design and cost calculation
Concept development and cost evaluation (equipment and process) for warehouse/material flow technology the takeover of a production logistics in the field of heavy machinery
Company size: 800 employees
Dimension: ~ 20.000 m²
- Optimisation of the intralogistics concept
Reorganisation of the existing line supply concept with the aim of reducing operating costs
Company size: 4,500 employees
Dimension: approx. 15,000 m²
- Master and concept planning for a chemical company
Master planning for the plant development at the headquarters and concept planning across all plant areas
Company size: 270 employees
Dimension: approx. 12,000 m²
- Factory concept for a new factory building
Factory planning and process design for a life sciences production
Company size: 3,300 employees
Dimension: Planning of a production on 1,300 m²
- Optimisation of the intralogistics concept
Reorganisation of the existing line supply concept with the aim of reducing operating costs
Company size: 7,000 employees
Dimension: approx. 500 m², 15 meters high, 300 SKU
- Basic concept development
Preparation of a business case a basis for decisions
Company size: 800 employee
- Assembly and logistics concept | Gear motor plant
Design and planning of an assembly and logistics area
Company size: 45 employees
Dimension: 3,800 m²
- Factory concept
Layout planning for production and logistics functions for future production site
Company size: 350 employees
Dimension: 12,000 m² floorspace
- Feasibility study | Logistics centre extension
Feasibility study of a warehouse extension – Conception of three different extension solutions with individual inhouse supply concepts.
Company size: ~ 10,000 employees
Dimension: Automatic mini-load extension: approx. 40,000 cardboard squares
- Production and logistics optimisation
Production optimisation to reduce scrap rates, optimisation of logistics processes to stabilise shipping output
Company size: 300 employees
- Deep-freeze high bay warehouse
Tender for a deep-freeze HBW for finished goods, with automatic connection to dispatch and automated mixed pallet formation
Dimension: 10,000 pallet spaces in frozen storage 3 double-deep aisles
- Masterplan
Master planning for the maximum expansion of the plant and concept planning green field “new chocolate factory”
Company size: 1,500 employees
Dimension: 20,000 m²
- Optimisation | Warehouse logistics
Review current warehousing process and capacity limitations as well as highlight quick wins. Develope of a new warehouse concept for 2030 requirements for the UK business.
Company size: > 9,418 employees
- Production relocation | New construction Hungary
Production relocation of electricity and gas meter production from Western Europe to Hungary
Company size: 6,000 employees
Dimension: 17,000 m² of production and logistics space
- Planning of the technical areas
Recording of processes and dependencies in order to develop location and organisational alternatives
Company size: 700 employees
Dimension: € 900 million
- Factory planning | Electrical engineering
Planning and realisation of battery assemblies, planning layout and material flow and implementation support for the new building of the cell production at the Greek site
Company size: 630 employees
Dimension: 2 assembly plants
- Process optimisation | Automotive supplier
Process optimisation of planning processes and material flow
Company size: 420 employees
Dimension: 100,000 m²
- General contractor tender
Final planning and tendering of an ideal logistics concept (channel storage system & narrow-aisle warehouse) for the handling of finished goods and articles of trade at the future production site
Company size: > 220 employees
Dimension: Logistics area: approx. 7,000 m²
- Generic logistics concept
Development of a generic logistics concept and application on biggest distribution center in Germany
Company size: 1,000 employees
Dimension: 55,000 m²
- Warehouse | Off-price
Planning as well as tendering and awarding of the conveyor technology and the WMS for the new location
Company size: > 15,600 employees
Dimension: 20,000 m²
- Feasibility study | Brown field
Development and valuation of multiple brownfield central warehouse concepts under the consideration of the existing property and the available adjoining land
Company size: about 700 employees
Dimension: 57,000 m²
- Logistics concept | France
Conception, planning and tendering of the storage systems as well as workstations for picking and packaging of customer orders at the logistics location in France
Company size: 3,300 employees
- Distribution Centre | Europe1
Conception, planning, tendering and realisation of a distribution centre for Europe-wide customer supply
Company size: 3,300 employees
Dimension: 17,000 m²; 40,000 Pal.
- Case and pallet picking
Conception of an automated picking system for customer orders (case single/layer pick, quarter pallets, full pallets)
Company size: about 30,100 employees
- Re-Engineering | Production supply
Reengineering of the production supply strategies at the production sites for fragrances in Germany and UK
Company size: about 135,000 employees
Dimension: > 25,000 and 10,000 m²
- Green field distribution centre | Fashion
Conception, planning and tendering by Guided Engineering approach of the intralogistics of a company green field logistics centre in Eastern Poland
Company size: > 15,600 employees
Dimension: ~ 120,000 m²
- Network study | Mechanical engineering
Verification of the European ware-house network along with Designing of a cost-efficient logistics network in consideration of the service level
Company size: about 4,000 employees
- Outbound logistics | 2020
Business case - optimisation of outbound logistics at the Wipperfürth site and development of a „green field“ outbound process in Eastern Europe
Company size: about 5,100 employees
Dimension: approx. 10,000 m²
- PCC Germany
Warehouse concept design (pallets / KLT’s) for a production consolidation centre with given building
Company size: about 170 employees
Dimension: 26,000 m²
- Aggregate distribution centre
Interior planning for the AVC, in a building specified by Daimler; interior planning/realisation and operation
Company size: about 170 employees
Dimension: 26,000 m²
- Green field logistics concept
Development and evaluation of an integrated ideal concept for the logistics of finished goods and articles of trade at the future production site
Company size: > 220 employees
Dimension: Logistics area 9,000 m²
- Masterplan | Hamburg
Master planning of plant Hamburg incl. optimisation and automation palletising, automated RPM storage and supply concept, Retrofit HBW
Company size: > 10,500 employees
Dimension: ~ 20,000 m²
- Logistics concept 2017+
Merge and harmonise the logistic requirements of two companies into one centralised and sustainable warehouse
Company size: > 700 employees
Dimension: ~ 50,000 m²
- Material flow optimisation and expansion
Material flow optimisation and expansion of fulfillment logistics (cross-channel processing) in Germany
Company size: about 13,000 employees
Dimension: > 100,000 m² storage area
- Logistics study | Mexico
Micro-study on the logistics processing at the site in Mexico
Company size: about 30,100 employees
Dimension: ~ 10,000 m²
- Logistics study | Ecuador
Micro-study on the logistics processing at the site in Ecuador
Company size: about 30,100 employees
Dimension: ~10,000 m²
- Green field | Fulfillment
Development of a warehousing concept, planning and tendering of all material flow systems, the IT-systems and searching for a new operations location
Company size: about 213 employees
Dimension: ~ 3,000 m²
- Logistics study | Thailand
Logistikstudie zur Produktionsver- und -entsorgung im Zuge einer Produktionserweiterung am Standort Thailand
Company size: about 17,600 employees
Dimension: 6,200 m²
- TK 08
Storage warehouse for produced goods, automated replenishmet of the logistic center
Company size: about 9,418 employees
Dimension: ~ 16,500 pp
- Planning and implementation | Shipping centre
General planning for building and technical building equipment Trades as well as pallet shelving systems with functional tendering and allocation to a general contractor construction
Company size: about 150 employees
Dimension: ~ 10,000 m²
- Conveying and palletising study
Study for optimisation of high-speed production and palletizing lines for FMCG products in cooperation with leading european MHE suppliers
Company size: about 135,000 employees
Dimension: Production site > 70,000m²
- Re-engineering | Storage system and pick to light system
Recording and analysis of existing storage and conveying systems along with determination of future requirements
Company size: about 135,000 employees
Dimension: ~ 3,000 m²
- Re-Engineering | Warehouse strategy
Recommendation for gradual reengineering of the transport and palletising system
Company size: about 135,000 employees
Dimension: ~3,000 m²
- Plant warehouse | Ukraine
Development of concept and future requirements as well as planning of the central factory warehouse and connection to production
Company size: 83,000 employees
Dimension: ~ 25,000 m²
- Standard Equipment & Facilities
Concept for the planning of a global, modular standardization for parcel distribution of different performance classes
Company size: 80,000 employees
Dimension: € 61 billion revenue
- Green field | Distribution centre
Concept planning for a new distribution centre in the Saxonian area
Company size: > 600 employees
Dimension: 7,700 m² warehouse area
- European distribution centre
Planning of the european distribution centre at the location in Rhineland-Palatinate incl. Implementation of the WMS
Company size: > 350 employees
Dimension: > 25,000 m²
- Planning and realisation | Logistics centre
Creation of a logistics concept for the logistics centre along with conception and realisation of the storage areas for finished goods and raw materials
Company size: about 1,000 employees
Dimension: 8,750 m² outside areas
- Parcel centre | PZ 28 +
New construction of extended parcel centre within a project with first use of cross-belt sorter technology and high performance
Company size: > 155,000 employees
Dimension: 18,000 m²
- Ground HUB | Mexico
From network study to location determination and up to the awarding of a Central Ground HUB in Mexico City
Company size: 80,000 employees
Dimension: 10,000 m² logistics area
- Air Hub | Leipzig
Expansion of the largest air hub of our customer with the highest level requirements to throughput and availability
Company size: about 80,000 employees
Dimension: 40,000 m²
- Re-Engineering | Distribution centre
Re-engineering and expansion of the materials handling technology for the distribution center
Company size: > 11,000 employees
Dimension: 230,000 m²
- Planning and realisation | Distribution centre
Planning and realisation of the new distribution centre for one customer of the world's leading logistics companies
Company size: about 3,470 employees
Dimension: logistics area 27,000 m²
- Multi-channel processing
Planning and realisation of the logistics centre at the location of the customer company
Company size: > 12,900 employees
Dimension: Total warehouse area > 100,000 m²
- Green field factory and logistics centre
concept of the new production plant for milking technology components along with planning of the production and logistics areas
Company size: > 20,000 employees
Dimension: 30,000 m²
- Planning a logistics centre
Determining the capacity requirement as well as dimensioning and design of the warehouse / facility
Company size: > 104,000 employees
Dimension: ~ 10,000 m²
- Process optimisation | ERP-Redesign
Metroplan accompanied the customer during the redesign of the ERP system
Company size: 1,000 employees
Dimension: Revenue < 500 Million
- Modernisation | Logistics centre
Vulnerability analysis of the existing conveyor system as well as optimisation of the identified bottlenecks during ongoing operation.
Company size: 900 employees
Dimension: ~ 2,000 m²
- Modernisation | Distribution centre
Risk analysis of the safety system and support in the tendering process for IT and materials handling
Company size: > 840 employees
- Capacity expansion | Production
Review of the production concept and optimization of the material flow as part of the capacity expansion of the Rheine facility
Company size: > 9,418 employees
Dimension: > 6,000 m²
- Design and realisation | Logistics centre
Conception and realisation of the logistics centre along with the coordination of the technical suppliers
Company size: > 9,500 employees
Dimension: Automatic mini-load system with 77,500 storage locations for cartons of various dimensions. 18 stacker cranes (turnover of up to 6,000 cartons/h)
Other services



Industry 4.0 / Digitisation supply chain

Distribution &
network studies

Warehouse &
material flow concept


Warehouse optimisation
& modernisation

Location analysis &
selection


Process/
purchasing optimisation
