Factory planning

References
- Development of a recovery plan and integrated planning
Development of a recovery plan to level out timing discrepancies between planned and emerging realization time, and assumption of the resulting project management.
Company size: around 80,900 employees
- Feasibility study of a new factory concept
Creation of a concept for a new production site in North Rhine-Westphalia.
Company size: around 175 employees
Dimension: approx. 10,000 m² hall area
- Concept design for a new greenfield component production
Development of a factory concept with focus on the material flow (incl. 3D visualization of the preferred variant).
Company size: around 200 employees
Dimension: approx. 25,000 m2 (plus 5,000 m2 expansion area)
- Site search and conceptual design of an MRO site
Business case development for a new MRO site considering site selection and conceptual design.
Company size: 70 employees
Dimension: 2,100 m2 total area (1,200 m2 administrative area + 900 m2 MRO and logistics area)
- Optimisation of production planning and control
Conversion of the production planning and control by introducing a suitable production strategy per SKU.
Company size: 250 employees
- Concept and detailed planning of a site expansion
Concept and detailed planning of a site expansion in Poland, taking into account a long-term increase in production capacity by 50 %.
Company size: 175 employees
- Factory concept planning for a new precast concrete plant
Concept planning for a new precast concrete plant with a planned processing volume of 60,000 m3 of concrete per year.
Company size: 300 employees
Dimension: approx. 130,000 m²
- Concept planning for a new factory for battery production
Concept development of a new factory for the production of different battery types working hand in hand with a technology expert.
Company size: 2,900 employees
- Master plan, preliminary, design and approval planning
Development of a master plan for the strategic plant orientation as well as coordination and control of the downstream (preliminary) design and approval planning.
Company size: ~100 employees
- Master plan for strategic factory direction
Development of an optimised plant structure for the main site with regard to future production and logistics requirements.
Company size: > 1,000 employees
Dimension: 41,000 m²
- Factory expansion concept
Factory expansion due to build-up of additional production capacity with the specification of a minimum level of construction measures.
Company size: ~ 100 employees
Dimension: Expansion of production capacity of ca. 70 %.
- Concept design
The growth aspirations required a factory expansion on the existing site considering high demands on the economic, ecological and social responsibility.
Company size: 1,300 employees
Dimension: 11,000 m² factory expansion
- Battery storage power plant
Concept design and project management for the construction of a battery storage power plant for marketing of PRL balancing energy.
Dimension: 25 MW performance
- Masterplan for an EMEA service center
Factory structure & concept planning for a new repair site in Portugal
Company size: 600 employees
Dimension: 10,000 m² gross floor area
- Master and concept planning for a chemical company
Master planning for the plant development at the headquarters and concept planning across all plant areas
Company size: 270 employees
Dimension: approx. 12,000 m²
- Brown- & Greenfield plant structure planning and location search
Layout concept for the extension of an existing site as well as for a greenfield solution incl. location search for the new building
Company size: 1,900 employees
Dimension: approx. 70,000 m²
- Factory concept for a new factory building
Factory planning and process design for a life sciences production
Company size: 3,300 employees
Dimension: Planning of a production on 1,300 m²
- Masterplan | R&D
Structuring of development areas and location selection
Company size: 10,000 employees
Dimension: 70,000 m² usable floor space
- Factory planning and site reorganisation
Reorganisation of a production site with integration of a tech centre
Company size: 400 employees
Dimension: 70,000 m² NIA
- Greenfield factory concept
Creation of user requirement specification for repair and maintenance operations of engine components for several locations in Eastern Europe
Company size: 26,000 employees
Dimension: 25,000 m²; Invest € 140 M
- Masterplan with focus on storage and material flow
Conception of the future intralogistics and building design planning as part of a master plan for the location
Company size: 10,000 employees
Dimension: 60,000 m²
- Factory concept | Angled mirrors
Development of a concept for brownfield reorganization and integration of a planned building extension
Company size: 110 employees
Dimension: 10,000m² floorspace
- Test centre | Feasibility study and concept design
Finalise concept layout of a new test facility centre in UK with investigation and validation on requirements of the technical building
Company size: about 149,000 employees
Dimension: 12,500 m² NGF (GF, FF)
- Relocation project
Realize and implement the identified optimised European production footprint. Relocation of product groups from UK to Hungary.
Company size: about 800 employees
- Factory concept | Packaging
The production and logistic capacities of the packaging plant must be significantly increased until 2022. Therefore we developed a factory concept and an invest indication.
Company size: > 900 employees
Dimension: 5,000 m² expansion area, 15 Mio. €
- Planning of the technical areas
Recording of processes and dependencies in order to develop location and organisational alternatives
Company size: 700 employees
Dimension: € 900 million
- Factory planning | Electrical engineering
Planning and realisation of battery assemblies, planning layout and material flow and implementation support for the new building of the cell production at the Greek site
Company size: 630 employees
Dimension: 2 assembly plants
- Realisation support
Realisation support for the construction of a new production, assembly, service and logistics building
Company size: > 33,000 employees
Dimension: 38,000 m²
- Feasibility study
Examination of the installation and connection of an additional multifunctional hall site along with planning of the expansion of the warehouse capacities by a new automatic high-bay warehouse
Company size: about 505 employees
Dimension: MFH with 3,650 m²
- New production site | Bulgaria
Planning and design of the production supply, the warehouse and the logistic functions for the new site
Company size: about 5,100 employees
Dimension: 12,400 m²
- Green field factory concept | Freight forwarding
Developing a greenfield factory concept for the truck tyre and wheel assembly production
Company size: about 170 employees
Dimension: floor area 24,850 m²; invest. 25-30 m. €
- Site planning for German plant
Plant site structure planning along with analysis of production processes and optimization potential
Company size: about 800 employees
Dimension: 27,000 m² NGF
- Green field factory | Mechanical and plant engineering
Structure planning for the new factory for the drive department in Baden-Württemberg
Company size: about 4,100 employees
Dimension: 9,100 m² net floor area
- Plant structure planning 2025
Factory structure planning for the four plants in Germany, with the aim of enabling the implementation of the long-term corporate strategy
Company size: about 149,000 employees
Dimension: 700,000 m²
- Plant development plan | Werk IV
Structure planning for the test facility divisions of the research and development department
Company size: about 149,000 employees
Dimension: 85,000 m²
- Plant development plan | Werk I
Site structure planning for the truck, special drive and marine gearbox in Baden-Württemberg
Company size: about 149,000 employees
Dimension: 243,000 m²
- Plant development plan | Werk II
Factory structure planning for the truck-transmission plant for all work areas in Baden-Württemberg with the aim of the short-, medium- and long-term business development
Company size: about 149,000 employees
Dimension: 286,000 m² gross floor area
- New R&D test centre
Concept planning for a test building of the research and development department in Baden-Württemberg
Company size: about 149,000 employees
Dimension: 24,000 m²
- New surface treatment plant
General planning for the two-storey building of an electroplating in an innovative zinc-nickel process
Company size: about 5,100 employees
Dimension: 4,000 m²
- New production site | China
Planning of a production facility (pilot area) in the site of the Chinese joint venture partner solang with Support for building planning
Company size: about 5,100 employees
Dimension: 10 Million €
- Green field factory | China
Design of a new plant in China along with support of the customer project team
Company size: about 92,478 employees
- Plant development plan | Automotive & carbide technology
Factory structure planning for the German site with five independent subsidiaries
Company size: > 800 employees
Dimension: 60,000 m² production area
- Brown field factory
Factory planning and general planer for the new production, logistics and service building of the production and assembly
Company size: > 33,300 employees
Dimension: 38,000 m² gross floor area – EUR 59 Mio.
- Plant development plan | Medical technology
Development of structure variants for the plant and the building
Company size: > 33,300 employees
Dimension: 58,000 m² gross floor area
- Site structure development
Plant development planning for the production and installation of large cooling systems at the Berlin plant
Company size: > 18,600 employees
Dimension: 20,000 m² net floor area
- Brown field factory
Construction of the production, assembly and testing areas
Company size: > 18,600 employees
Dimension: 22,000 m² net floor area; EUR 60 million
- Green field factory | China
Factory planning and project management for the new building in China
Company size: > 18,600 employees
Dimension: floor area 30,000 m², building EUR 18 Mio
- Factory concept planning | Automotive supplier
Workshop-based concept planning for the integration of a remanning center for turbochargers in an existing building
Company size: > 300 employees
Dimension: ~ 3,000 m²
- Overall management | Production setup
From site analysis to overall project management for the production setup and the factory concept including general planning
Company size: about 5,100 employees
Dimension: > 14,500 m²
- New construction of a plant
From the feasibility study, site analysis over the entire planning and conception up to the realisation controlling
Company size: 7.09 billion revenue
Dimension: > 4,500 m²
- Green field factory and logistics centre
concept of the new production plant for milking technology components along with planning of the production and logistics areas
Company size: > 20,000 employees
Dimension: 30,000 m²
- Capacity expansion | Production
Review of the production concept and optimization of the material flow as part of the capacity expansion of the Rheine facility
Company size: > 9,418 employees
Dimension: > 6,000 m²
- Plant development plan
Plant development planning for the swiss site
Company size: > 3,500 employees
Dimension: 6,130 m² gross floor area; CHF 38 millions
- Feasibility study & concept
Feasibility study and concept planning to increase rates in the hull equipment assembly hall
Company size: > 80,900 employees
Other services



Industry 4.0 / Digitisation supply chain

Distribution &
network studies

Warehouse &
material flow concept


Warehouse optimisation
& modernisation

Location analysis &
selection


Process/
purchasing optimisation
