Potential analysis



Company size

about 550 employees

Project duration

6 months



Our customer is an international leading manufacturer of steel moulds for the concrete products industry. The worldwide operating company develops technical innovations and produces innovative moulds for concrete blocks and stones in five production sites in Europe and North America.


The aim of the project was to analyse opportunities for optimisation to increase productivity of the hollow block and garden design element moulds in the Hungarian production site:

  • Overall lean assessment of the Hungarian production site
  • Analyse productivity of the all relevant production and work preparation areas
  • Identify bottlenecks in the production process
  • Investigation of machine availability, quality and scrap rate, production planning process and organization to develop opportunities for optimisation and increase productivity
  • Analyse qualification levels of the production employees and payments to compare it with regional benchmarks
  • Evaluate the potential for increasing productivity at the production site
  • Develop opportunities for optimisation and set up an overall implementation plan