Manufacturing

References
- Factory planning
- Factory optimisation
- Production logistics
- Industry 4.0 / Digitisation supply chain
- Distribution & network studies
- Warehouse and material flow concept
- Warehouse realisation
- Warehouse optimisation and modernisation
- Location analysis & selection
- Construction planning
- Tendering
- Process/ purchasing optimisation
- Concept design for a new greenfield component production
Development of a factory concept with focus on the material flow (incl. 3D visualization of the preferred variant).
Company size: around 200 employees
Dimension: approx. 25,000 m2 (plus 5,000 m2 expansion area)
- Tendering of European road transport and CEP services
3PL logistics tender for the outbound transports (road and CEP) of all European production locations.
Company size: 10,000 employees
Dimension: Purch. vol. €15 million p.a.
- Potential analysis
Potential analysis for the optimisation of spare parts production
Company size: > 900 employees
- Assembly and logistics concept | Gear motor plant
Design and planning of an assembly and logistics area
Company size: 45 employees
Dimension: 3,800 m²
- Production and logistics optimisation
Production optimisation to reduce scrap rates, optimisation of logistics processes to stabilise shipping output
Company size: 300 employees
- Relocation project
Realize and implement the identified optimised European production footprint. Relocation of product groups from UK to Hungary.
Company size: about 800 employees
- Network study | Mechanical engineering
Verification of the European ware-house network along with Designing of a cost-efficient logistics network in consideration of the service level
Company size: about 4,000 employees
- Outbound logistics | 2020
Business case - optimisation of outbound logistics at the Wipperfürth site and development of a „green field“ outbound process in Eastern Europe
Company size: about 5,100 employees
Dimension: approx. 10,000 m²
- Network study
Network study on packaging and finished goods distribution in Europe with the aim of improving the delivery service and costs
Company size: > 4,000 employees
Dimension: 5 locations
- Outbound logistics
Optimisation of the European spare parts logistics network to supply all dealers in Europe
Company size: > 18,600 employees
Dimension: 20 countries
- Outbound logistics
Optimisation of outbound logistics for warehouses and transports from our own production plants and those of OEMs
Company size: > 11,000 employees
Dimension: 5 production plants
- Logistics concept
Development of a future logistics concept for the German production site considering efficient bearing technologies and ideal material flow systems
Company size: about 220 employees
Dimension: 3,000 m² net floor area
- Optimisation | Production network
Analyse oconsolidation pportunities of the ladder and tower production within the European production network.
Company size: about 800 employees
- Plant reorganisation
Reorganization of the plant and increase efficiency by implementing lean management
Company size: 200 employees
Dimension: 16,000 m² NGF
- Flow-orientated production line design
Structure planning for the new factory for the drive department in Germany
Company size: about 4,100 employees
Dimension: 9,100 m² net floor area
- Green field factory | Mechanical and plant engineering
Structure planning for the new factory for the drive department in Baden-Württemberg
Company size: about 4,100 employees
Dimension: 9,100 m² net floor area
- Planning a tugger train system
Design and test run of a periodic production supply realised with tugger trains also for bulky items and connection
Company size: about 1,300 employees
- Material flow orientated production line design
Design of product orientated layout variants for reducing the way of transports
Company size: > 18,600 employees
Dimension: 60,000 m² production area
- Site structure development
Plant development planning for the production and installation of large cooling systems at the Berlin plant
Company size: > 18,600 employees
Dimension: 20,000 m² net floor area
- Lean implementation
Design and implementation of a lean production system to create transparency and establish a continuous improvement process
Company size: > 18,600 employees
Dimension: Reduction of cycle time up to 60 %
- Green field factory | China
Factory planning and project management for the new building in China
Company size: > 18,600 employees
Dimension: floor area 30,000 m², building EUR 18 Mio
- Development of a new e-commerce strategy
Metroplan accompanied the customer in the development of a digitisation strategy with a focus on e-commerce
Company size: about 9,000 employees
- Green field factory and logistics centre
concept of the new production plant for milking technology components along with planning of the production and logistics areas
Company size: > 20,000 employees
Dimension: 30,000 m²
- Planning a logistics centre
Determining the capacity requirement as well as dimensioning and design of the warehouse / facility
Company size: > 104,000 employees
Dimension: ~ 10,000 m²
- Process optimisation | ERP-Redesign
Metroplan accompanied the customer during the redesign of the ERP system
Company size: 1,000 employees
Dimension: Revenue < 500 Million
Other branches


Electronics & Life science



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