Managing Director Metroplan Process Management GmbH
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+49 40 20 000 750
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Experience shows that spending on production materials, merchandise, payments in kind, services and investments make up two thirds of a company’s overall costs.
The challenge of purchasing is fulfilling the following tasks in tandem:
- Serve international customers and heterogeneous distribution channels with inexpensive, flexible logistics
- Use service providers flexibly for a comprehensive service package (from investment in new distribution centres through to takeover of seasonally changing co-packing activities)
- Integrate divisions responsible for purchasing and procurement in all selection processes early on
- Continually optimise suppliers
- Guarantee uniform and efficient processes for purchasing and procurement at all sites
- Fulfil all legal and customs requirements
- Observe all compliance requirements (two-man rule)
Metroplan - Approach and methodology
We support our customers in the overall optimisation of purchasing and procurement, or with regard to individual elements. The following three-stage comprehensive optimisation procedure has been proven to work:
Purchasing audit and analysis phase
- Purchasing audit using approx. 100 company-specific questions in the field of purchasing and procurement at the production sites
- Access to ERP master and transaction data using (SAP-certified) interfaces to derive purchase volumes for the product group structure etc.
- Analysis using professional software (inter alia network analysis/design, purchasing control)
- Analysis of optimisation options within the existing contract structure with logistics service providers (including pallet management)
Optimisation and implementation
- Transfer of best practice approaches from other companies and fields
- Potential workshops per commodity group to identify concrete optimisation methods
- Optimise the purchase of logistics services in a long-term supply chain strategy (with regard to warehouse location, transport costs, storage costs, purchase of value-added services)
- Identify methods for optimisation in IT systems (SRM, Spend Cube or SAP functionalities such as vendor evaluation system etc.)
- Implementation of pilot projects to show the feasibility in the short-term
- Adjust the structural and operational organisation in purchasing and logistics
Reporting and roll-out
- Implementation of supportive tools (in ERP/SAP system, but also with standard MS Office programs)
- Implementation of a reporting system with monthly reports (including management summary) which clearly show changes relating to target achievement
- Takeover of ongoing analysis as a managed shared service for Metroplan customers (e.g. for purchasing control, selection of carriers)
Customer benefits
- Compare the purchasing strategy with the supply chain strategy
- Identification of potential for variabilisation and reduction of storage, transport and value-added service costs
- Improvement of purchasing conditions in direct purchase (production and packaging materials), indirect purchase (transport, warehouse services and merchandise) and investments (central warehouses, storage and materials-handling technology, IT systems, etc.)
- Align the purchasing organisation and purchasing/procurement processes with future requirements
- Reliable integration of purchasing with regard to the requirements of logistics, scheduling, maintenance, etc.
- Coordinated specifications and IT systems contribute to the more efficient design of procurement and purchasing